5-Axis Machining Centers

VERSATECH

Large multi-face, 5-axis double column machining center

The specialized head for 5-axis machining enables accurate multi-surface machining without the need of a head changer
Three types of spindles can be selected according to the machining application.
High speed, X-, Y- and Z-axis feedrate: 30 m/min

Distance between columns

Improve productivity for large workpiece machining by reducing non-cutting time and process integration

Machining table size up to 10 m, with turning table options for handling various workpieces

1: VERSATECH V-100N 160
Table size: 2100 mm × 3000 mm
Table load capacity: 43000 kg

2: VERSATECH V-100N 200
Table size: 2100 mm × 4000 mm
Table load capacity: 43000 kg

3: VERSATECH V-100N 240
Table size: 2100 mm × 5000 mm
Table load capacity: 43000 kg

4: VERSATECH V-140N 280
Table size: 3100 mm × 6000 mm
Table load capacity: 43000 kg

5: Turning table specifications (Option)
Table size: Φ 2950 mm
Max. workpiece size: Φ 3500 mm × 1750 mm

6: VERSATECH V-140N 360
Table size: 3100 mm × 8000 mm
Table load capacity: 43000 kg

7: VERSATECH V-140N 440
Table size: 3100 mm × 10000 mm
Table load capacity: 43000 kg

BT50 taper spindle for highly efficient machining

8000 min^-1 Spindle (Standard)*

A spindle with an output of 40 kW (40% ED) , maximum revolution of 8000 min^-1, and max. torque of 344 N-m, ideal for machining of steel workpieces.

12000 min^-1 High-speed spindle (Standard) *

A spindle with an output of 45 kW (40% ED), ideal for processing nonferrous metals such as aluminum.

6000 min^-1 High torque spindle (Option)

Spindle with a max. torque of 1218 N-m (15% ED) is optionally available for heavy-duty machining.

*|8000 min ^-1 and 12000 min ^-1 spindles selectable

High-speed, high-accuracy X-, Y- and Z-axis feed system

High speed

Equipped with a stationary ball screw to enhance maximum feedrate of the X- and Y-axis up to 30 m/min*.

* |Rapid traverse rate (X-axis) for V-140N 360, V-140N 440 is 15 m/min

High accuracy

Temperature controlled cooling oil circulates through the ball screw cores to ensure stable machining accuracy over extended periods of high speed operation.

Volumetric compensation (Option)

By compensating 3-dimensional measurement position errors in the entire machining envelope, spatial accuracy has greatly improved compared to conventional pitch compensation.
To compensate positional and angular errors caused by axial traveling, MAZATROL SmoothX supports input of spatial error compensation data measured by ETALON measuring instrument (laser tracer).

Capable of processing complex, curved surfaces

Simultaneous 5-axis machining specification (Option)

VERSATECH has a B- and C-axis that can eliminate the need of a head changer, resulting in significant reduction of non-cutting time.
The simultaneous 5-axis machining specification is optionally available for the machining of complex surfaces such as those found in components for the die and mold and aerospace industries.

B, C-axis specification [simultaneous 5-axis] (Option)

B- axis

Stroke: ±100°
Rapid traverse rate: 21600°/min*
Max. torque: 1500 N - m
Continuous torque: 630 N - m
Stall torque: 520 N - m

C-axis

Stroke: Unlimited
Rapid traverse rate: 21600°/min*
Max. torque: 3000 N - m
Continuous torque: 800 N - m
Stall torque: 660 N - m

* Rapid traverse rate is 5400°/min when attachment is mounted

B-axis stroke: ±100° (when C-axis is at 0°)

Viewed from the control panel side

PALLETECH MANUFACTURING CELL

Automated pallet transfer system

PALLETECH is a system that can automatically transfer pallets loaded with jigs and workpieces to support long-hour operations. It is especially effective for large workpieces for various industries or in situations when there is a sudden change in production volume.