Multi-Tasking Machines

INTEGREX i-V

Vertical 5-axis machining centers with tilting milling spindle

Free-form surface machining by 5-axis control as well as multi-surface machining
Multi-tasking function including turning enhances productivity
Integrated with various types of automation system, including large-scale systems available

Max. workpiece size

Excellent performance in turning, surface machining, and 5-axis machining

Highly rigid machine structure for stable high-accuracy machining

Linear roller guides utilized on all axes

Linear roller guides with excellent rigidity are utilized in the X-, Y- and Z-axes to achieve powerful cutting and high-accuracy machining.

B-axis roller gear cam

The backlash-free roller gear cam ensures high positioning accuracy, which is twice as good as the ISO standard over the entire 150 degree rotary range of B-axis.

Cone coupling

The pallet and table are clamped by cone couplings to ensure high rigidity and high repeatable positioning accuracy when changing pallets.

Y-axis slant structure

The slanted structure of the Y-axis roller guide mounting surface ensures stable machining by absorbing the cutting load during machining.

Applications

Name: Case
Category: Vacuum chamber component
Material: Aluminum
Machine: INTEGREX i-630V/6

Name: Housing
Category: Energy industrial component
Material: Steel
Machine: INTEGREX i-800V/8

Name: Knuckle
Category: Automotive component
Material: Aluminum
Machine: INTEGREX i-630V/6

Name: Planetary carrier
Category: Construction machinery component
Material: Cast iron
Machine: INTEGREX i-630V/6

Name: Housing
Category: General machinery component
Material: Aluminum
Machine: INTEGREX i-630V/6

Automation systems to meet your production requirements

MAZATEC SMS

Advanced logistic system for Smart Factory. The pallet stocker type automation system with AS/RS technologies is fully customizable and achieves large capacity and space efficiency.

PALLETECH SYSTEM

The scalable automation system, which consists of pallet stockers, a pallet loader robot, and loading stations, can be flexibly expanded to accommodate increases in production. It is available in a wide range of system layouts, including one, two and three level configurations.

PALLETECH MANUFACTURING CELL (1-level)

PALLETECH HIGH RISE SYSTEM (2-level)

High-accuracy machining with advanced technology

Smooth Ai spindle*

Mazak's unique AI adaptive control improves productivity and machined surface quality. If chatter vibration occurs during milling, the vibration sensor and AI adaptive control automatically change the machining conditions to suppress the chatter vibration.

* Option

1: Chatter detection 2: Cutting conditions changed to minimize chatter 3: Chatter eliminated

SMOOTH MACHINING CONFIGURATION (convenient parameter setting and fine tuning function)

Machining features including cycle time, finished surface, and machining shape can be adjusted according to material requirements and machining methods. Since operator can easily adjust and change settings, it is especially effective for complex workpiece contours defined in small program increments.

MAZA-CHECK (high-accuracy 5-axis calibration)

To ensure 5-axis machining accuracy, MAZA-CHECK measure and calibrate three values; first is the distance between the milling spindle center and table center of rotation (X-axis direction and Y-axis direction), second is the deviation between the B-axis center of rotation and the milling spindle center, and third is the offset amount between the B-axis center of rotation and the milling spindle edge surface. This calibration process is done automatically using a standard sphere, touch sensor*, and measurement macro.

* |The RMP-600 wireless type high precision touch sensor is required.

Left: B axis turning center measurement Right: C-axis turning center measurement

CNC system MAZATROL SmoothAi

Innovative MAZATROL CNC system for higher productivity

MAZATROL SmoothAi provides unsurpassed productivity through even faster and higher precision control while elevating your production with AI and digital twin technology and advanced automation capabilities.

SOLID MAZATROL (Automatic programming)

MAZATROL programs are automatically generated from 3D CAD data. AI learns machining know-how from previously generated programs, automatically calculates the machining process, and generate the optimal program.